World-Class Manufacturing at Zaria
A fully integrated, NAFDAC-certified production facility where precision engineering meets pharmaceutical-grade quality — from raw polymer to sterile, packaged product.
End-to-End Production Under One Roof
Our Zaria facility in Kaduna State houses a complete, vertically integrated manufacturing line for 3-part syringes and needles. Every stage — from injection moulding of syringe barrels, plungers, and rubber gaskets to final blister packaging and EtO sterilization — is performed in-house under strict ISO and WHO GMP conditions. The complex is designed as a full pharmaceutical manufacturing campus capable of producing up to 33 different medical device and consumable products, with current production focused on our 2ml, 5ml, and 10ml syringe range.
The 3-Part Syringe: Engineered for Precision
Every syringe leaving our Zaria facility is a 3-part device — the gold standard for clinical, veterinary, and laboratory use worldwide.
Transparent Barrel
Clear polypropylene barrel with precisely calibrated graduation markings for accurate liquid measurement. The transparent design allows instant visual confirmation of volume and air bubbles.
Plastic Plunger Rod
Rigid polyethylene plunger rod engineered for smooth, controlled depression. The plunger thumb-rest is ergonomically designed for single-hand operation in clinical settings.
Rubber Gasket (Piston)
Medical-grade rubber gasket creates a smooth, airtight seal between the plunger and barrel wall — ensuring precise fluid delivery with no leakage and consistent back-pressure feel.
Available Tip Configurations
Clinical, Veterinary & Laboratory Applications
Our 2ml, 5ml, and 10ml 3-part syringes are used across a wide range of settings for precise liquid measurement, fluid aspiration, and medication administration.
All syringes are packaged sterile, single-use, and latex-free — individually blister-packed with Tyvek/PVC lidding to maintain sterility until point of use.
From Raw Material to Sterile Product
Our manufacturing process follows a strictly sequenced, validated workflow. Each stage feeds directly into the next, with in-process quality checks at every transition point.
Injection Moulding
Syringe Barrel & Plunger Fabrication
Medical-grade polypropylene (PP) and polyethylene (PE) resins are fed into high-precision injection moulding machines.
Mould Tooling & Maintenance
Precision Mould Engineering
Our in-house toolroom maintains and refurbishes the full suite of barrel, plunger, and needle-hub moulds.
Needle Production
Cannula Drawing, Grinding & Hub Assembly
Stainless steel wire is drawn through progressive dies to achieve precise outer and inner diameters for each gauge.
Assembly Line
Component Integration & Sub-Assembly
Barrels, plungers, rubber tip-caps, and needle hubs are conveyed into the automated assembly line.
Printing & Labelling
Graduation Marking & Regulatory Labelling
Syringe barrels receive permanent graduation markings via hot-stamping or pad-printing processes.
Blister Packaging
Individual Unit Sterile Packaging
Each assembled syringe is individually sealed in a thermoformed blister pack using medical-grade PVC/Aluminium or Tyvek lidding.
Sterilization
Ethylene Oxide (EtO) Sterilization Cycle
Packaged syringes are processed in our dedicated EtO sterilization chamber to achieve SAL of 10⁻⁶.
Final QC & Release
Quality Control, Quarantine & Batch Release
Sterilized batches enter quarantine pending full QC review before batch release.
Quality Built Into Every Step
Quality at Fahrenheit is not an end-of-line inspection — it is embedded at every stage of the manufacturing process.
In-Process Controls
Automated vision systems, dimensional gauges, and functional testers are integrated at every production stage.
Validated Processes
Every critical process — moulding, assembly, sterilization, packaging — is fully validated with documented IQ, OQ, and PQ protocols.
Environmental Monitoring
Continuous particle counting, temperature, humidity, and differential pressure monitoring in all clean-room zones.
Full Traceability
Serialised batch records link every finished unit back to its raw material lot, moulding run, assembly shift, sterilization cycle, and QC release.
Certified to International Standards
Tour Our Facility
We welcome procurement officers, hospital administrators, and distribution partners to visit our Zaria facility.